Oil Sands & Petrochemical

Overview

Cleaver-Brooks can custom design, manufacture and maintain a range of boiler systems commonly found in oil and gas refineries and petrochemical plants, built to tolerate substantial upsets in water quality, heat flux, and flow.

Cleaver-Brooks has set the standard by which boilers are measured in the Oil Sands industry. On any mining or SAGD project from 3,000 BPD to 150,000 BPD, we will custom design, manufacture, and maintain a solution built to your specs that will maximize efficiency and reliability. We have a designated engineering/R&D team fully dedicated to innovating packaged boiler systems used in SAGD. This has lead to systems that are the most cost-effective and efficient to install, operate, and maintain. And of course, only Cleaver-Brooks can offer complete boiler systems, from fuel inlet to stack outlet, that are completely designed, engineered, manufactured, and integrated by one company.

Explore our product selector by using the tabs to choose the options appropriate for your needs. Begin with Boilers, and choose your option with the "Select" button. Consider selecting multiple products within each section as several options may fit your needs. Then go to Your Complete Solution to see a summary.

Boilers

Whether you choose a Firetube or Watertube, large or small capacity, you’ll still get the unprecedented Cleaver-Brooks quality you demand. Consider selecting multiple boilers as several options may fit your needs. Choose your option(s) with the "Select" button and then click Burners.

Forced-Circulation OSSG	D-Style Elevated Drum	Modular	Slant-VC
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Once-Through Steam Generator Select Saturated steam 150,000 to 500,000 lb/hr Natural gas, #2 and #6 oil, propane, digester, combination Desgin pressure up to 2,500 psig Available to less than 7 ppm NOx, Ultra-Low CO	Industrial Watertube Boilers Select Steam, temperatures to 1,050°F 200,000 to 500,000 lb/hr Natural gas, #2 and #6 oil, combination Design pressure up to 1,500 psig Available to less than 7 ppm NOx, Ultra-Low CO	Industrial Watertube Boiler Select Steam, temperatures to 1,050°F 200,000 to 1,000,000 lb/hr Natural gas, #2 and #6 oil, alaternative fuels, combination Design pressure up to 1,500 psig Available to less than 7 ppm NOx, Ultra-Low CO	Heat Recovery Steam Generator Select  Steam flow 10,000 to 150,000 lb/hr   Steam pressures up to 2,300 psig   Steam temperatures to 1,050°F   Available to less than 2 ppm NOx

Burners

Every Cleaver-Brooks burner is designed and built to increase your boiler’s efficiency and decrease emissions. Choose your option with the "Select" button and then click Controls.

NATCOM Specialty Burner Systems	NATCOM Utility Burner	NATCOM Duct Burner	ProFire®-XL Series
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Specialty Systems Select Steam and hot water applications 50 to 400 MMBTU Natural gas Available to <15 ppm NOx, <100 ppm CO Especially for thermal process	Utility Burner Select Steam and hot water applications 50 to 400 MMBTU Natural gas, #2 and #6 oil, combination Available to <30 ppm NOx, <100 ppm CO Ideal for utility boilers	Duct Burner Select Steam applications 10 to 500 MMBTU Natural gas and propane Available to <7 ppm NOx, <50 ppm CO Supplements turbine in heat recovery steam generator (HRSG) applications	Large, Forced Draft Burner Select 37.8 to 92.4 MMBTU input range 900 to 2,200 HP Gas, oil, combination Available to <9 ppm NOx

Controls

Ensure your system runs at peak efficiency with our integrated boiler room controls. Regardless of your boiler system, there's a control that will complement it. Choose your option with the "Select" button and then click Heat Recovery.

NATCOM Custom Control Systems	Hawk 5000
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Completely Custom Control Select Custom control systems saves energy Completely custom PLC control Color touch-screen controls For highly specialized applications For any size boiler or application	For Standard Industrial Watertube Conversions Select Save fuel Parallel positioning, full metering or single point Optional oxygen trim and variable-speed drive Control economizers and other equipment 10” color touch-screen interface, PLC-based

Heat Recovery

Allow your boiler to run more efficiently and reduce fuel usage with economizers and heat exchangers. Consider selecting multiple products as several options may fit your needs. Choose your option(s) with the "Select" button and then click Water Systems.

CRE Economizer	C2X Economizer	Flash Tank Heat Recovery	Blowdown Heat Recovery
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Rectangular Design Select Steam or hot water applications Saves energy by capturing waste heat Preheats boiler feedwater Boilers up to 2,200 HP Accommodates all boiler design pressures	Condensing Economizer Select Steam applications Captures more energy than a stack economizer Ideal for larger boilers Boilers up to 2,200 HP Accommodates all boiler design pressures	Model AHR Select For steam applications Captures waste heat from blowdown process Preheats cold makeup water Up to 22 gpm blowdown Up to 180 gpm makeup	Capture Waste Heat Select For steam applications Captures waste heat from blowdown process Maintains desired level of total dissolved solids (TDS) Up to 22 gpm blowdown Up to 180 gpm makeup

Water Systems

Increase the safety, reliability and life of your boiler with water treatment and feed and recovery options. Consider selecting multiple products as several options may fit your needs. Choose your option(s) with the "Select" button and then click Exhaust Solutions.

TrayMaster Deaerator	Surge Tank	Boiler Feed System	Water Softeners
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Models: TMV & TMH Select Steam and hot water applications Removes oxygen from feedwater Vertical or horizontal tray column design Model TMV: 30,000 – 500,000 lb/hr Model TMH: 500,000 – 1,000,000 lb/hr	Model SRG Select 300-3,000 Gals. Steam and Hot Water applications	Model BFS Select Atmospheric pressure Steam and Hot Water applications Up to 1,000 gallons	Models: SMR & FMR, FSE & SSE, CRS Select Steam and hot water applications Sized from 20,000 to 1,500,000 grains exchange capacity Flow rates from 2 to 450 gpm Tanks of FRP plastic or steel Compatible with all boiler applications

Exhaust Solutions

Enhance your boiler system with the exhaust stacks featuring the latest in combustion gas venting engineering and technology. Choose the option below with the "Select" button and then click Your Complete Solution.

Freestanding Stacks	Installation-ready stacks for condensing boilers
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CBS Select Factory-welded joints Available in carbon steel, COR-TEN® steel and stainless steel High temperature insulation Metal jacket is available as an option	CBH Select Exclusive Male/female slip-type jointing system Stainless steel material Full range of accessories Laser welding Industrial, institutional and commercial application

Your Complete Solution

Based on your product selections, we’ve developed the following complete boiler room solution to fit your needs. Of course, building a boiler system is more complex than this, and nothing quite compares to the knowledge and expertise of your local Cleaver-Brooks representative. Your specific requirements may include multiple boilers, hybrid systems, or any number of additional accessories, all available from and manufactured by Cleaver-Brooks. Save your complete solution and then contact your rep to review and begin customizing it today.

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